The Advantage of Ceramic sand for foundry

As a casting sand in the Cold-box Core Making process, Ceramic sand has many extraordinary advantages such as high refractoriness, easy to shake off, recycle used, etc. The use of Ceramic sand can avoid many defects in the casting process for a large range of different castings. In the meantime, it can save cost as a whole for each ton of castings.

The following table shows excellent effect with different application for castings by adopting ceramic sand:

 

Casting TypeCasting MaterialThe application of Ceramic sandThe Effect by using Ceramic Sand
Cylinder HeadGray cast ironWater jacket shell coreLess damage to the core, fewer veins on the casting, easy to clean sand
Cylinder HeadGray cast ironShell core(Rein No-bake shell molding)Less damage to the core, fewer veins on the casting, easy to clean sand
PumpCopper alloyAlkaline phenolic resin core makingVein lines and pore defects on castings are significantly reduced
Hydraulic valve, Cylinder blockGray cast iron /Nodular cast ironShell coreLess damage to the core and fewer pore defects
Hydraulic valveGray cast ironShell coreLess damage to the core, fewer veins on the casting, easy to clean sand
Cylinder HeadCopper alloyShell coreLess damage to the core, fewer veins on the casting, easy to clean sand
Hollow camshaftNodular cast ironSurface sandThe shell core is less damaged, easy to clean sand, and the surface quality of the inner hole is improved
Cylinder blockGray cast ironCold box core making sandLess deformation of the core and less veining on the casting
Automobile castings, precision machinery castingsCopper alloyAlkaline phenolic resin sandThe mold is easy to pound, the surface quality of the casting is improved, and the sand recovery rate is increased
Wear-resistant partsHigh manganese steel, high chromium steelWater glass casting sandThe amount of binder is reduced and the sand recovery rate is increased

 

 

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